QC Electronics power supply cabinet for the generator of a corona treatment system installed on a blown film extrusion line.
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CORONA TREATER GENERATOR

The NEXTGEN-i Powermaster

The power supply is the heart of every corona treatment system. The NEXTGEN-i Powermaster delivers precise, repeatable power with intelligent controls that eliminate guesswork—whether it’s powering a new QC treater or upgrading an existing line.

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800W–40kWPower
Range
PIDClosed-Loop
Control
24/7Continuous
Duty Rated
WIAmerican
Made
Corona treater generator by QC Electronics – high-voltage power supply for corona treatment systems
BUILT FOR PERFORMANCE

Precision Power for Every Application

The NEXTGEN-i is the result of 38 years of innovation in corona treatment technology. It supports higher power densities and faster line speeds than any previous generation, while giving your operators complete control through an intuitive touchscreen interface.

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800W–40kW
Power range
PID
Closed-loop control
3-Phase
208V / 240V / 480V
24/7
Continuous duty rated
corona treater control cabinet
INTELLIGENT CONTROLS

Complete Control at Your Fingertips

Our intuitive touchscreen interface gives your operators real-time visibility and precision control over every aspect of the treatment process. No guesswork. No manual adjustments. Just consistent, repeatable results.

Real-Time Monitoring
Live watt density, line speed, and treatment status displayed at a glance.
Recipe Storage
Save and recall treatment presets for every substrate — one tap to switch jobs.
Auto Gap Adjustment
Electrode gap adjusts automatically to maintain optimal treatment across your full web width.
Data Logging
Production data captured and stored for quality reporting, traceability, and process optimization.
Fault Alerts
Instant alarm notifications with diagnostic codes — identify and resolve issues before they stop your line.
Operator Lockout
Restrict access to critical settings so only authorized personnel can modify treatment parameters.
ENGINEERING EXCELLENCE

Built to Outperform

Every detail of the NEXTGEN-i is engineered for industrial reliability, operator safety, and long-term performance.

Smart Performance Regulation

Automatically adjusts key parameters in real time to maintain consistent treatment quality and maximize efficiency across varying line speeds.

Adaptive Watt Density Control

Maintains precise watt density levels throughout operation, optimizing treatment performance and reducing the need for manual intervention.

Press Control Integration

Supports both Fieldbus protocols and discrete I/O for flexible connectivity with your existing press control systems.

Self-Diagnostics

Automatically detects and reports faults with detailed diagnostic codes—keeping your system running with minimal intervention.

Safety Interlocks

Automatic safety mechanisms prevent unauthorized or unsafe operation, protecting operators and equipment.

Closed-Loop PID Regulation

Real-time monitoring of voltage and current feedback eliminates power oscillation and delivers stable, repeatable output.

SCR Power Control

Proven silicon-controlled rectifier technology delivers high-voltage resilience and long-term reliability in demanding 24/7 production environments.

Climate-Resistant Design

Built to withstand hot, humid, and challenging factory environments — ensuring reliable performance where other generators fail.

Precision-Welded Enclosures

Industrial-grade construction designed for durability. Built in Portage, Wisconsin and engineered to last a lifetime.

TECHNICAL SPECIFICATIONS
Power Range
800 watts to 40.0 kilowatts
Voltage
Single-phase or 3-phase 208V, 240V, or 480V
Power Control
Closed-loop PID regulation—continuously monitors voltage and current feedback to prevent oscillation
Watt Density
Automatic power control with proportional ramp to line speed—maintains consistent watt density regardless of speed fluctuations
Load Compensation
Automatic—no transformer tap changes or manual impedance adjustment required
Interface
Touchscreen with recipe storage, data logging, and diagnostics—analog control option available
Integration
Fieldbus protocols and discrete I/O
Duty Cycle
24/7 continuous rated
QA Testing
Week-long final test under load
Safety
Interlocks, operator lockout, audible and visual alarms
Construction
Precision-welded heavy duty steel frame with harmonic dampening
Origin
Manufactured in-house start to finish—Portage, Wisconsin.
UPGRADE YOUR LINE

Already Have a Corona Treater? Upgrade its Brain

The NEXTGEN-i isn’t just for new QC systems. It’s a direct replacement for aging or underperforming generators on any existing corona treatment line—regardless of the original manufacturer.

Drop-in replacement—minimal downtime for installation
Compatible with all major OEM treatment stations
Modern controls on your existing equipment
Get an Upgrade Quote →
Control cabinet of QC Electronics corona treatment system